Lincoln Lincoln Navigator 2003-2006 Body Specifications
Lincoln Lincoln Navigator 2003-2006

Lincoln Lincoln Navigator 2003-2006 Body Specifications

Explore the detailed body specifications for the 2003-2006 Lincoln Navigator, including exterior dimensions, body panel materials, and cargo space. Ideal for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the body design and features of the 2003-2006 Lincoln Navigator. It is organized into sections covering exterior dimensions, body construction, and exterior features. Use the search functionality to locate specific terms or navigate through sections to find comprehensive details about the vehicle's body.

How to Use

Use the search bar to enter keywords related to body specifications, such as 'wheelbase' or 'ground clearance'. Results will highlight relevant sections and subsections.

Scroll through the document or use the table of contents to jump to specific sections. Each section is divided into subsections with detailed technical points.

Key Specifications

Length

206.0 inches

Width

78.7 inches

Height

76.7 inches

Wheelbase

119.0 inches

Ground Clearance

8.3 inches

Available Specifications

Exterior Dimensions

This section covers the physical measurements of the 2003-2006 Lincoln Navigator, including length, width, height, and wheelbase. These dimensions are critical for understanding the vehicle's size and proportions.

Overall Dimensions
  • Length: 206.0 inches
  • Width: 78.7 inches
  • Height: 76.7 inches
  • Wheelbase: 119.0 inches
  • Track Width (Front/Rear): 67.0 inches / 67.0 inches
  • Ground Clearance: 8.3 inches
Cargo and Passenger Space
  • Cargo Volume (Behind Third Row): 18.8 cubic feet
  • Cargo Volume (Behind Second Row): 54.7 cubic feet
  • Cargo Volume (Behind First Row): 103.3 cubic feet
  • Passenger Volume: 156.0 cubic feet

Body Construction

This section details the materials and design features used in the construction of the Lincoln Navigator's body, including its frame, panels, and structural integrity.

Frame and Structure
  • Body-on-frame construction
  • High-strength steel frame
  • Reinforced crossmembers for added rigidity
  • Hydroformed front frame rails
Exterior Panels
  • Galvanized steel body panels
  • Aerodynamic side mirrors
  • Integrated roof rack
  • Power-operated liftgate

Exterior Features

This section highlights the exterior design elements and functional features of the Lincoln Navigator, including lighting, trim, and convenience features.

Lighting and Trim
  • Chrome grille and accents
  • Projector-beam halogen headlights
  • LED taillights
  • Power-folding side mirrors
Convenience Features
  • Keyless entry system
  • Power-adjustable running boards
  • Rain-sensing windshield wipers
  • Rearview camera (optional)

Component Specifications

Overview

Type
Full-size luxury SUV
Configuration
4-door, 7-8 passenger
Platform
Ford U platform
Material
High-strength steel with aluminum components
Location
Body-on-frame construction

Dimensions

Length
206.5 in (5245 mm)
Width
78.7 in (1999 mm)
Height
76.9 in (1953 mm)
Wheelbase
119.0 in (3023 mm)
Ground Clearance
8.5 in (216 mm)
Curb Weight
5680 lbs (2576 kg)
Cargo Volume
18.6 cu ft (527 L) behind third row

Materials

Frame
High-strength steel ladder frame
Body Panels
Galvanized steel with aluminum hood
Roof
Steel with sound-deadening material
Windows
Laminated safety glass
Underbody
Rust-resistant coating with protective panels

Features

Exterior
  • Power-operated running boards
  • Chrome grille and accents
  • Power liftgate
  • Integrated roof rack
Lighting
  • Xenon HID headlights
  • LED taillights
  • Fog lights
  • Automatic headlight control
Access
  • Keyless entry system
  • Power-adjustable pedals
  • Remote start
  • Power-folding mirrors
Storage
  • Underfloor storage compartments
  • Cargo management system
  • Rear seat fold-flat system
  • Overhead console storage
Aerodynamics
  • Windshield wiper de-icer
  • Aero-optimized side mirrors
  • Underbody air deflectors
  • Roof-mounted antenna

Safety Features

Structural
  • Reinforced safety cage
  • Front and rear crumple zones
  • Side-impact door beams
Restraint Systems
  • Dual-stage front airbags
  • Side-curtain airbags
  • Seatbelt pretensioners
Crash Avoidance
  • Anti-lock braking system (ABS)
  • Traction control
  • Stability control

Comfort Features

Climate Control
  • Tri-zone automatic climate control
  • Rear seat climate controls
  • Heated and cooled front seats
Seating
  • Power-adjustable front seats with memory
  • Heated second-row seats
  • Third-row power-folding seats
Noise Reduction
  • Acoustic laminated windshield
  • Sound-deadening materials
  • Active noise cancellation
Visibility
  • Rain-sensing wipers
  • Auto-dimming rearview mirror
  • Power sunroof with shade

Accessories

Exterior
  • Trailer hitch receiver
  • Running board lights
  • Rear spoiler
  • Chrome wheel covers
interior
  • Cargo area protector
  • All-weather floor mats
  • Seatback organizers
  • Sunshade kit
Technology
  • Rear-seat entertainment system
  • Navigation system upgrade
  • Bluetooth connectivity kit

Maintenance

Service interval
Every 7,500 miles or 6 months
Service Items
  • Body panel inspection
  • Door hinge lubrication
  • Seal and gasket check
  • Rust prevention treatment
  • Paint condition assessment
Maintenance Notes
Regular waxing recommended for paint protection

Warranty

Basic
Years: 4
Miles: 50000
Coverage: Bumper-to-bumper
Powertrain
Years: 6
Miles: 70000
Coverage: Engine, transmission, drivetrain
Corrosion
Years: 5
Miles: Unlimited
Coverage: Perforation from corrosion
Roadside Assistance
Years: 4
Miles: 50000
Coverage: 24-hour emergency services

Production Details

Manufacturer
Ford Motor Company
Manufacturing Process
  • Robotic welding
  • Electro-coat primer application
  • Automated paint system
  • Precision assembly
Quality Control
Body Alignment: Laser-guided measurement
Paint Inspection: Automated surface scanning
Seal integrity: Water intrusion testing
Sustainability Practices
  • Recycled steel usage
  • Low-VOC paint system
  • Water-based cleaning processes
Production Metrics
Units Per Day: 400
Production Time: 22
Defect Rate: 0.8%

Service Information for body Service

Maintenance and service requirements specific to body components

7500
6
  • Inspect body panels for damage
  • Check door and hatch alignment
  • Lubricate door hinges and latches
  • Inspect weather stripping
  • Check for paint chips or scratches

Address any paint damage promptly to prevent rust

15000
12
  • Inspect underbody for corrosion
  • Check running board operation
  • Test power liftgate function
  • Inspect roof rack mounting points
  • Verify proper operation of all exterior lights

Special attention to areas exposed to road salt

30000
24
  • Complete body alignment check
  • Inspect structural integrity
  • Test all power access systems
  • Check for water leaks
  • Evaluate paint condition

Professional body shop evaluation recommended

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the 2003-2006 Lincoln Navigator?

The 2003-2006 Lincoln Navigator features a 5.4L V8 engine producing 300 horsepower and 365 lb-ft of torque. It has a 4-speed automatic transmission, rear-wheel drive (RWD) or optional all-wheel drive (AWD), and a towing capacity of up to 8,600 lbs. The vehicle includes advanced features like air suspension, power-adjustable pedals, and a premium sound system. It is compatible with standard 87-octane fuel and requires 5W-20 motor oil.

Q2

What are the maintenance requirements for the 2003-2006 Lincoln Navigator?

Regular maintenance for the 2003-2006 Lincoln Navigator includes oil changes every 5,000-7,500 miles, tire rotations every 7,500 miles, and brake inspections every 15,000 miles. The air filter should be replaced every 30,000 miles, and the coolant and transmission fluid should be flushed every 60,000 miles. Spark plugs and timing components should be inspected and replaced as needed, typically around 100,000 miles.

Q3

How do I replace the air suspension system on the 2003-2006 Lincoln Navigator?

To replace the air suspension system, first, lift the vehicle and secure it on jack stands. Disconnect the battery, then remove the wheels and locate the air springs. Disconnect the air lines and electrical connectors, then unbolt the air springs. Install the new air springs, reconnect the air lines and electrical connectors, and reassemble the wheels. Lower the vehicle and reconnect the battery. Test the system for proper operation.

Q4

What should I do if my 2003-2006 Lincoln Navigator's air suspension fails?

If the air suspension fails, check for visible leaks in the air springs or air lines. Inspect the compressor for proper operation and ensure the fuse is intact. Use a diagnostic tool to check for error codes. Common solutions include replacing the air springs, repairing air lines, or replacing the compressor. If the issue persists, consult a professional technician for further diagnosis.

Q5

How can I optimize the performance of my 2003-2006 Lincoln Navigator?

To optimize performance, regularly maintain the engine with timely oil changes and air filter replacements. Use high-quality fuel and ensure proper tire inflation. Upgrade to performance tires and consider installing a cold air intake or aftermarket exhaust system for improved airflow. Regularly inspect and replace worn suspension components to maintain ride quality and handling.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2003-2006 Lincoln Navigator Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 2003-2006 Lincoln Navigator.

Technical Service Bulletin for Air Suspension Issues

Coming Soon

Details common air suspension problems and recommended solutions for the 2003-2006 Lincoln Navigator.

2003-2006 Lincoln Navigator Parts Catalog

Coming Soon

Complete catalog of OEM and aftermarket parts for the 2003-2006 Lincoln Navigator, including part numbers and diagrams.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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