Lincoln Lincoln MKS 2009-2016 Exhaust Specifications
Lincoln Lincoln MKS 2009-2016

Lincoln Lincoln MKS 2009-2016 Exhaust Specifications

Explore the detailed exhaust system specifications for the 2009-2016 Lincoln MKS, including components like the catalytic converter, muffler, and exhaust manifold. Ideal for repairs, upgrades, and emissions compliance.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the exhaust system of the 2009-2016 Lincoln MKS. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, performance, and maintenance of the exhaust system. Use the search and navigation instructions to quickly find relevant information or explore sections for in-depth details.

How to Use

Use the search bar to enter keywords related to the exhaust system, such as 'muffler' or 'catalytic converter'. Results will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Exhaust Pipe Diameter

2.25 inches

Muffler Weight

12.5 lbs (5.67 kg)

Maximum Flow Rate

450 CFM

Idle Noise Level

45 dB

Catalytic Converter Lifespan

100,000-150,000 miles

Available Specifications

Exhaust System Components

This section covers the primary components of the Lincoln MKS exhaust system, including the muffler, catalytic converter, exhaust pipes, and tailpipe. Learn about their functions, materials, and placement within the vehicle.

Muffler
  • Dual-chamber design for noise reduction
  • Stainless steel construction for durability
  • Located at the rear of the vehicle
  • Integrated with the exhaust pipe system
  • Weight: 12.5 lbs (5.67 kg)
  • Replacement interval: 80,000-100,000 miles
Catalytic Converter
  • Three-way catalytic converter for emissions control
  • Ceramic honeycomb substrate
  • Located near the exhaust manifold
  • Oxygen sensor integration for optimal performance
  • Compliance with EPA Tier 2 standards
  • Replacement interval: 100,000-150,000 miles
Exhaust Pipes
  • 2.25-inch diameter for optimal flow
  • Mandrel-bent design to reduce backpressure
  • Stainless steel material for corrosion resistance
  • Heat shields for thermal management
  • Connects manifold to muffler and tailpipe
  • Weight: 8 lbs (3.63 kg) per pipe

Performance Specifications

Explore the performance characteristics of the Lincoln MKS exhaust system, including flow rates, backpressure, and noise levels. This section provides insights into how the system enhances engine efficiency and reduces emissions.

Flow Rate
  • Maximum flow rate: 450 CFM (cubic feet per minute)
  • Optimized for 3.7L V6 and 3.5L EcoBoost engines
  • Reduced turbulence for smoother exhaust flow
  • Supports up to 365 horsepower output
  • Flow tested at 2,500 RPM
  • Pressure drop: 1.2 psi at peak flow
Noise Levels
  • Idle noise level: 45 dB
  • Cruising noise level: 65 dB
  • Acceleration noise level: 75 dB
  • Tuned for a refined, quiet cabin experience
  • Resonator included for additional noise reduction
  • Complies with federal noise regulations

Maintenance and Care

This section provides guidance on maintaining the Lincoln MKS exhaust system, including inspection intervals, common issues, and replacement recommendations. Proper care ensures longevity and optimal performance.

Inspection Intervals
  • Visual inspection every 12 months or 12,000 miles
  • Check for rust, cracks, and leaks
  • Inspect hangers and brackets for wear
  • Verify oxygen sensor functionality
  • Use a borescope for internal inspection
  • Document findings for service records
Common Issues
  • Rust due to road salt exposure
  • Cracks in the exhaust manifold
  • Loose or broken hangers
  • Catalytic converter clogging
  • Excessive noise from muffler damage
  • Leaks at pipe joints
Replacement Recommendations
  • Replace muffler if noise levels increase significantly
  • Replace catalytic converter if emissions fail
  • Use OEM or equivalent parts for compatibility
  • Torque bolts to manufacturer specifications
  • Apply anti-seize compound on threaded connections
  • Test system after replacement for leaks

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Rear-mounted
Platform
Ford D3 platform
Material
Stainless steel
Location
Underbody

Dimensions

Pipe Diameter
2.5 inches (63.5 mm)
Tailpipe Diameter
3.0 inches (76.2 mm)
Overall Length
120 inches (3048 mm)
Muffler Length
24 inches (609.6 mm)
Muffler Width
8 inches (203.2 mm)
Muffler Height
6 inches (152.4 mm)
Catalytic Converter Length
12 inches (304.8 mm)

Materials

Pipes
Stainless steel
Muffler
Aluminized steel
Catalytic Converter
Ceramic substrate with stainless steel casing
Tailpipe
Polished stainless steel

Features

Performance
  • Optimized flow design
  • Reduced backpressure
  • Enhanced exhaust scavenging
Acoustics
  • Tuned muffler for refined sound
  • Noise cancellation technology
  • Minimized drone at highway speeds
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Reinforced hangers
Aesthetics
  • Polished tailpipe finish
  • Integrated exhaust tips
  • Sleek underbody design
Emissions
  • EPA-compliant catalytic converter
  • Oxygen sensor integration
  • Low emissions design

Safety Features

Heat Management
  • Heat shields for underbody protection
  • Thermal insulation around critical components
Structural integrity
  • Reinforced mounting points
  • Vibration dampening
Emissions Control
  • Catalytic converter efficiency monitoring
  • Oxygen sensor feedback system

Comfort Features

Noise Reduction
  • Acoustic tuning
  • Muffler baffle design
Vibration Control
  • Rubber isolators
  • Flexible joints
Heat Management
  • Underbody heat shielding
  • Thermal insulation

Accessories

Upgrades
  • Performance exhaust kits
  • High-flow catalytic converters
  • Custom tailpipe tips
Maintenance
  • Exhaust hanger kits
  • Gasket replacement sets
  • Heat shield repair kits
Tools
  • Exhaust clamp tool
  • Oxygen sensor socket
  • Muffler hanger pliers

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks
  • Check hangers and mounts
  • Inspect catalytic converter
  • Check oxygen sensors
  • Inspect heat shields
Maintenance Notes
Regular inspection recommended for rust-prone areas

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Defects in materials and workmanship
Powertrain
Miles: 60,000
Years: 5
Coverage: Catalytic converter and exhaust manifold
Corrosion
Miles: Unlimited
Years: 5
Coverage: Perforation due to rust
Emissions
Miles: 80,000
Years: 8
Coverage: Catalytic converter and oxygen sensors

Production Details

Manufacturer
Tenneco Automotive
Manufacturing Process
  • Laser cutting
  • Robotic welding
  • Flow testing
Quality Control
inspection: 100% leak testing
Testing: Flow and pressure testing
Certification: ISO 9001 compliant
Sustainability Practices
  • Recycled materials usage
  • Low-emission manufacturing
  • Waste reduction initiatives
Production Metrics
Annual Output: 500,000 units
Defect Rate: < 0.1%
Lead Time: 2 weeks

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check hangers and mounts for wear
  • Inspect catalytic converter for damage
  • Check oxygen sensor operation
  • Inspect heat shields for integrity

Pay special attention to rust-prone areas

60,000
48
  • Replace exhaust gaskets
  • Check and tighten all clamps
  • Inspect muffler for internal damage
  • Test catalytic converter efficiency
  • Inspect entire system for corrosion

Use torque wrench for proper clamp tightness

100,000
84
  • Replace oxygen sensors
  • Inspect and replace catalytic converter if needed
  • Check and replace exhaust hangers
  • Perform full system pressure test
  • Inspect and repair heat shields

Consider complete system replacement if significant corrosion is present

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the exhaust system compatible with both 3.5L and 3.7L engine models of the 2009-2016 Lincoln MKS?

The exhaust system for the 2009-2016 Lincoln MKS is designed to be compatible with both the 3.5L and 3.7L engine models. However, slight variations in fitment may occur depending on the specific model year and trim. It is recommended to verify compatibility using your vehicle's VIN or consult the manufacturer's specifications before purchase.

Q2

What maintenance is required for the Lincoln MKS exhaust system?

Regular maintenance for the Lincoln MKS exhaust system includes inspecting for rust, cracks, or leaks every 12,000 miles or annually. Ensure all connections and hangers are secure. Cleaning the exhaust tips to prevent corrosion is also recommended. If unusual noises or reduced performance are noticed, a professional inspection is advised to address potential issues early.

Q3

How do I replace the exhaust system on a 2009-2016 Lincoln MKS?

To replace the exhaust system, first, lift the vehicle securely using a jack and stands. Remove the old exhaust by detaching clamps, hangers, and bolts. Install the new system by aligning it properly and securing all connections. Use new gaskets and torque bolts to manufacturer specifications. Test for leaks and ensure proper alignment before lowering the vehicle.

Q4

What should I do if my Lincoln MKS exhaust is making unusual noises?

Unusual noises from the exhaust system, such as rattling or hissing, often indicate loose components, leaks, or damaged parts. Inspect the exhaust hangers, clamps, and connections for tightness. Check for holes or cracks in the pipes or muffler. If the issue persists, consult a professional mechanic to diagnose and repair the problem.

Q5

How can I optimize the performance of my Lincoln MKS exhaust system?

To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler. Ensure the exhaust system is free of leaks and restrictions. Regularly clean the exhaust tips and inspect for damage. Properly tuned exhaust systems can improve horsepower, fuel efficiency, and overall engine performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2009-2016 Lincoln MKS Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and troubleshooting for the Lincoln MKS exhaust system and other components.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

Details updates and fixes for common exhaust system issues in the 2009-2016 Lincoln MKS models.

Lincoln MKS Exhaust Parts Catalog

Coming Soon

Catalog listing all available exhaust system components, including OEM and aftermarket options for the 2009-2016 Lincoln MKS.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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