Lincoln Lincoln Aviator 2003-2005 Brakes Specifications
Lincoln Lincoln Aviator 2003-2005

Lincoln Lincoln Aviator 2003-2005 Brakes Specifications

Explore the detailed brake specifications for the 2003-2005 Lincoln Aviator, including pad sizes, rotor dimensions, caliper types, and fluid requirements. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 2003-2005 Lincoln Aviator. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, performance, and maintenance requirements of the vehicle's brakes. Use the search and navigation instructions to quickly locate specific details or browse through the sections for a comprehensive overview.

How to Use

Use the search functionality to find specific terms or components related to the braking system. Enter keywords such as 'rotor diameter' or 'brake pad material' to quickly locate relevant information.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized into subsections with detailed points for easy reference.

Key Specifications

Front Rotor Diameter

12.6 inches

Rear Rotor Diameter

12.1 inches

Front Brake Pad Thickness

0.5 inches

Rear Brake Pad Thickness

0.4 inches

ABS Type

4-channel

Available Specifications

Front Brakes

This section covers the specifications and details of the front braking system, including rotor size, caliper type, and pad material. It also provides insights into performance and maintenance tips.

Rotor Specifications
  • Diameter: 12.6 inches
  • Thickness: 1.1 inches
  • Material: Cast iron
  • Vented design for improved heat dissipation
Caliper Details
  • Type: Dual-piston floating caliper
  • Material: Aluminum alloy
  • Includes integrated dust boots
  • Designed for high clamping force
Brake Pads
  • Material: Semi-metallic
  • Thickness: 0.5 inches (new)
  • Wear sensor included
  • Compatible with ABS systems

Rear Brakes

This section provides information on the rear braking system, including drum or disc configurations, rotor or drum dimensions, and related components.

Rotor Specifications
  • Diameter: 12.1 inches
  • Thickness: 0.8 inches
  • Material: Cast iron
  • Solid design for durability
Caliper Details
  • Type: Single-piston floating caliper
  • Material: Aluminum alloy
  • Includes integrated parking brake mechanism
  • Designed for consistent performance
Brake Pads
  • Material: Ceramic
  • Thickness: 0.4 inches (new)
  • Wear sensor included
  • Low dust formulation

Brake System Features

This section highlights the advanced features of the braking system, including ABS, traction control, and electronic brake force distribution.

Anti-lock Braking System (ABS)
  • 4-channel ABS system
  • Includes wheel speed sensors
  • Prevents wheel lockup during hard braking
  • Enhances vehicle control
Traction Control
  • Integrated with ABS
  • Reduces wheel spin during acceleration
  • Improves stability on slippery surfaces
  • Can be manually disabled
Electronic Brake Force Distribution (EBD)
  • Automatically adjusts brake force
  • Optimizes braking performance
  • Reduces stopping distance
  • Works in conjunction with ABS

Brakes Specifications

Overview

Type
Hydraulic Disc Brakes
Configuration
Four-wheel disc brakes
Platform
Lincoln Aviator 2003-2005
Material
Cast iron rotors with semi-metallic pads
Location
Front and rear axles

Dimensions

Front Rotor Diameter
12.6 inches (320 mm)
Rear Rotor Diameter
12.1 inches (307 mm)
Front Rotor Thickness
1.1 inches (28 mm)
Rear Rotor Thickness
0.9 inches (23 mm)
Front Pad Thickness
0.5 inches (12.7 mm)
Rear Pad Thickness
0.4 inches (10.2 mm)
Brake Line Diameter
0.25 inches (6.35 mm)
Brake Fluid Capacity
1.0 liter (33.8 fl oz)

Materials

Rotors
Cast iron with anti-corrosion coating
Brake Pads
Semi-metallic composite
Calipers
Aluminum alloy
Brake Lines
Steel braided with rubber coating
Brake Fluid
DOT 3 or DOT 4

Features

Performance
  • High-temperature resistance
  • Fade-resistant design
  • Enhanced stopping power
Durability
  • Corrosion-resistant rotors
  • Long-lasting brake pads
  • Reinforced brake lines
Safety
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
  • Traction Control System (TCS)
Comfort
  • Low noise operation
  • Smooth braking feel
  • Minimal vibration
Maintenance
  • Easy pad replacement
  • Rotor resurfacing capability
  • Self-adjusting calipers

Safety Features

Primary Safety
  • ABS for controlled stops
  • EBD for balanced braking
Secondary Safety
  • Brake pad wear sensors
  • Fluid level monitoring
Emergency Features
  • Parking brake with automatic adjustment
  • Emergency brake assist

Comfort Features

Noise Reduction
  • Vibration dampening shims
  • Quiet pad material
Smoothness
  • Precision-machined rotors
  • Hydraulic pressure modulation
Pedal Feel
  • Firm and responsive
  • Adjustable pedal height
Environmental
  • Low dust pad formulation
  • Eco-friendly brake fluid

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Tools
  • Brake caliper tool kit
  • Rotor resurfacing tool
  • Brake fluid tester
Maintenance Kits
  • Complete brake pad set
  • Rotor and pad combo kit
  • Brake fluid flush kit

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level and condition
  • Inspect brake lines for leaks
  • Test ABS and EBD functionality
  • Lubricate caliper slides
Maintenance Notes
Replace brake fluid every 30,000 miles or 2 years

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Parts and labor for brake defects
Powertrain Warranty
Miles: 60,000
Years: 5
Coverage: Brake system components
Corrosion Warranty
Miles: Unlimited
Years: 5
Coverage: Rust perforation on brake components
Extended Warranty
Miles: 100,000
Years: 7
Coverage: Optional extended brake system coverage

Production Details

Manufacturer
Ford Motor Company
Manufacturing Process
  • Precision casting for rotors
  • Automated pad assembly
  • Robotic caliper painting
Quality Control
Rotor inspection: 100% dimensional accuracy check
Pad Testing: Friction coefficient verification
Caliper Testing: Hydraulic pressure testing
Sustainability Practices
  • Recycled materials in brake pads
  • Eco-friendly manufacturing processes
  • Waste reduction initiatives
Production Metrics
Annual Output: 500,000 brake systems
Defect Rate: Less than 0.1%
Lead Time: 2 weeks

Service Information for brakes Service

Maintenance and service requirements specific to the brake system

12,000
12
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Test ABS functionality
  • Lubricate caliper slides
  • Inspect brake lines for leaks

Ensure proper torque on all brake components

30,000
24
  • Replace brake fluid
  • Resurface or replace rotors if necessary
  • Replace brake pads if worn
  • Inspect parking brake system
  • Test EBD functionality

Use only DOT 3 or DOT 4 brake fluid

60,000
60
  • Complete brake system inspection
  • Replace all brake pads and rotors
  • Flush and replace brake fluid
  • Inspect and replace brake lines if needed
  • Test all safety systems (ABS, EBD, TCS)

Major service requires specialized tools and equipment

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the brakes for the 2003-2005 Lincoln Aviator compatible with other models?

The brakes for the 2003-2005 Lincoln Aviator are specifically designed for this model and may not be compatible with other vehicles. The front and rear brake systems, including rotors, pads, and calipers, are tailored to the Aviator's weight and performance specifications. Always verify compatibility using the vehicle's VIN or consult a professional before purchasing or installing brakes for other models.

Q2

What is the recommended maintenance schedule for the brakes on a 2003-2005 Lincoln Aviator?

For the 2003-2005 Lincoln Aviator, it is recommended to inspect the brake system every 12,000 miles or annually. Replace brake pads every 30,000-50,000 miles, depending on driving conditions. Rotors should be checked for wear and resurfaced or replaced as needed. Brake fluid should be flushed every 30,000 miles or every two years to ensure optimal performance and safety.

Q3

How do I replace the brake pads on a 2003-2005 Lincoln Aviator?

To replace the brake pads on a 2003-2005 Lincoln Aviator, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old brake pads and inspect the rotors for wear. Install the new pads, reassemble the caliper, and tighten the bolts to the manufacturer's specifications. Finally, reinstall the wheels and lower the vehicle.

Q4

What should I do if my brakes are squeaking or vibrating?

Squeaking or vibrating brakes on a 2003-2005 Lincoln Aviator may indicate worn brake pads, uneven rotor surfaces, or debris in the braking system. Inspect the pads and rotors for wear and replace or resurface them as needed. Clean the brake components to remove any debris. If the issue persists, check the calipers and brake hardware for proper function and alignment.

Q5

How can I optimize the braking performance of my 2003-2005 Lincoln Aviator?

To optimize braking performance, use high-quality brake pads and rotors designed for the 2003-2005 Lincoln Aviator. Regularly inspect and maintain the brake system, including fluid levels and hardware. Avoid aggressive driving, which can cause excessive wear. Consider upgrading to performance brake components if you frequently tow or drive in demanding conditions.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2003-2005 Lincoln Aviator Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for the 2003-2005 Lincoln Aviator.

Technical Service Bulletin: Brake System Updates

Coming Soon

Details updates and fixes for common brake system issues in the 2003-2005 Lincoln Aviator.

Lincoln Aviator Brake Parts Catalog

Coming Soon

Catalog listing all brake components, including pads, rotors, and calipers, for the 2003-2005 Lincoln Aviator.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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