Lincoln Lincoln Aviator 2003-2005 Body Specifications
Lincoln Lincoln Aviator 2003-2005

Lincoln Lincoln Aviator 2003-2005 Body Specifications

Explore the detailed body specifications for the 2003-2005 Lincoln Aviator, including dimensions, materials, and design features. Essential for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the body design and features of the 2003-2005 Lincoln Aviator. It is organized into sections covering exterior dimensions, body structure, and design elements. Use the search functionality to locate specific terms or navigate through sections to explore detailed information about the vehicle's body specifications.

How to Use

Use the search bar to enter keywords related to the body specifications, such as 'dimensions' or 'materials'. The results will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is divided into subsections with detailed technical points for easy reference.

Key Specifications

Length

193.3 inches

Width

76.1 inches

Height

71.1 inches

Wheelbase

113.7 inches

Curb Weight

4,800 lbs

Available Specifications

Exterior Dimensions

This section covers the overall exterior measurements of the 2003-2005 Lincoln Aviator, including length, width, height, and wheelbase. These dimensions are critical for understanding the vehicle's size and proportions.

Overall Dimensions
  • Length: 193.3 inches
  • Width: 76.1 inches
  • Height: 71.1 inches
  • Wheelbase: 113.7 inches
  • Ground clearance: 7.9 inches
  • Curb weight: 4,800 lbs
Cargo and Storage
  • Cargo volume: 12.4 cubic feet (behind third row)
  • Maximum cargo volume: 81.5 cubic feet (rear seats folded)
  • Roof rack capacity: 100 lbs
  • Towing capacity: 6,700 lbs

Body Structure

This section details the materials and construction techniques used in the Lincoln Aviator's body. It includes information on the frame, panels, and safety features.

Frame and Construction
  • Body-on-frame construction
  • High-strength steel frame
  • Aluminum hood for weight reduction
  • Galvanized steel body panels
  • Reinforced side-impact beams
  • Corrosion-resistant undercoating
Safety Features
  • Dual-stage front airbags
  • Side-impact airbags (optional)
  • ABS with electronic brake-force distribution
  • Traction control system
  • Rollover stability control
  • LATCH child seat anchors

Design Elements

This section highlights the aesthetic and functional design features of the Lincoln Aviator's exterior, including lighting, grille, and trim options.

Exterior Lighting
  • Projector-beam halogen headlights
  • LED taillights
  • Fog lights integrated into front bumper
  • Automatic headlight control
  • Daytime running lights
  • Puddle lamps on side mirrors
Grille and Trim
  • Chrome waterfall grille
  • Body-color bumpers
  • Chrome door handles
  • Roof rails with chrome accents
  • Optional running boards
  • Dual exhaust tips

Component Specifications

Overview

Type
SUV
Configuration
5-door
Platform
Ford U1 platform
Material
High-strength steel
Location
Body-on-frame construction

Dimensions

Length
193.3 inches (491 cm)
Width
76.6 inches (194.5 cm)
Height
71.1 inches (180.6 cm)
Wheelbase
113.7 inches (288.8 cm)
Ground Clearance
7.9 inches (20 cm)
Curb Weight
4780 lbs (2168 kg)
Cargo Volume
13.8 cubic feet (391 liters)

Materials

Frame
High-strength steel
Body Panels
Galvanized steel
Roof
Aluminum
Windows
Laminated safety glass
Bumpers
Reinforced plastic

Features

Exterior
  • Power-adjustable side mirrors
  • Chrome grille
  • Integrated roof rails
  • Rear spoiler
Lighting
  • Halogen headlights
  • Fog lights
  • LED taillights
  • Automatic headlight control
Doors
  • Power-operated liftgate
  • Keyless entry
  • Child safety locks
  • Heated side mirrors
Windows
  • Power windows with one-touch down
  • Rear privacy glass
  • Defogger for rear window
Roof
  • Power sunroof
  • Roof rack
  • Solar-reflective glass

Safety Features

Structural
  • Reinforced side-impact beams
  • Crumple zones
Airbags
  • Front airbags
  • Side-impact airbags
  • Curtain airbags
Other
  • Anti-lock braking system (ABS)
  • Traction control

Comfort Features

Seating
  • Leather-trimmed seats
  • Heated front seats
  • Power-adjustable driver seat
Climate
  • Dual-zone automatic climate control
  • Rear air conditioning
  • Air filtration system
Noise Reduction
  • Acoustic laminated windshield
  • Sound-deadening materials

Accessories

Exterior
  • Roof rack crossbars
  • Trailer hitch
  • Mud flaps
interior
  • Cargo organizer
  • All-weather floor mats
  • Seat covers
Lighting
  • LED interior lighting
  • Fog light kit
  • Upgraded headlight bulbs

Maintenance

Service interval
Every 7,500 miles or 6 months
Service Items
  • Inspect body panels for damage
  • Check door hinges and latches
  • Lubricate door seals
  • Inspect and clean sunroof tracks
  • Check and tighten roof rack
Maintenance Notes
Regular waxing recommended to protect paint

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Bumper-to-bumper
Powertrain
Miles: 60,000
Years: 5
Coverage: Engine and transmission
Corrosion
Miles: Unlimited
Years: 5
Coverage: Perforation from corrosion
Roadside Assistance
Miles: 36,000
Years: 3
Coverage: 24/7 assistance

Production Details

Manufacturer
Lincoln
Manufacturing Process
  • Robotic welding
  • Electro-coating for rust protection
  • Precision assembly
Quality Control
inspection: 100% visual and mechanical inspection
Testing: Road simulation and vibration testing
Sustainability Practices
  • Recycled materials in interior
  • Low-VOC paints
Production Metrics
Units Per Year: Approximately 25,000
Production Sites: Louisville, Kentucky

Service Information for body Service

Maintenance and service requirements specific to the body

7,500
6
  • Inspect body panels for damage
  • Check door hinges and latches
  • Lubricate door seals
  • Inspect and clean sunroof tracks
  • Check and tighten roof rack

Regular waxing recommended to protect paint

15,000
12
  • Inspect and adjust power liftgate
  • Check and clean window seals
  • Inspect and tighten exterior trim
  • Check and lubricate door locks

Use only recommended lubricants

30,000
24
  • Inspect and replace worn door seals
  • Check and adjust sunroof alignment
  • Inspect and repair any paint damage
  • Check and tighten all exterior fasteners

Professional paint repair recommended for any damage

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the 2003-2005 Lincoln Aviator?

The 2003-2005 Lincoln Aviator is powered by a 4.6L V8 engine producing 302 horsepower and 300 lb-ft of torque. It features a 4-speed automatic transmission, rear-wheel drive (with optional all-wheel drive), and a towing capacity of up to 7,300 lbs. The vehicle includes advanced safety features like ABS, traction control, and dual front airbags. It is compatible with 87-octane fuel and has a fuel tank capacity of 22.5 gallons.

Q2

What are the maintenance requirements for the Lincoln Aviator?

The Lincoln Aviator requires regular maintenance to ensure optimal performance. Key tasks include oil changes every 5,000-7,500 miles, tire rotations every 7,500 miles, and brake inspections every 15,000 miles. The air filter should be replaced every 30,000 miles, and the coolant and transmission fluid should be flushed every 50,000 miles. Regular inspections of the suspension, belts, and hoses are also recommended.

Q3

How do I replace the headlights on a 2003-2005 Lincoln Aviator?

To replace the headlights on a 2003-2005 Lincoln Aviator, first, open the hood and locate the headlight assembly. Remove the electrical connector by pressing the release tab and pulling it off. Unscrew the retaining bolts or clips holding the headlight assembly in place. Carefully remove the old headlight and insert the new one, ensuring it is properly aligned. Reattach the retaining bolts or clips and reconnect the electrical connector. Test the headlights before closing the hood.

Q4

What should I do if my Lincoln Aviator's engine is overheating?

If your Lincoln Aviator's engine is overheating, first turn off the air conditioning and turn on the heater to help dissipate heat. Pull over safely and turn off the engine. Check the coolant level and add more if necessary, ensuring the engine is cool before opening the radiator cap. Inspect for leaks, damaged hoses, or a malfunctioning thermostat. If the issue persists, seek professional assistance to avoid engine damage.

Q5

How can I optimize the performance of my Lincoln Aviator?

To optimize the performance of your Lincoln Aviator, regularly maintain the engine with timely oil changes and air filter replacements. Use high-quality fuel and ensure proper tire pressure for better fuel efficiency. Upgrade to performance tires and consider installing a cold air intake or aftermarket exhaust system for improved power. Regularly check and replace spark plugs and ensure the transmission fluid is clean and at the correct level.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2003-2005 Lincoln Aviator Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and troubleshooting for the 2003-2005 Lincoln Aviator.

Technical Service Bulletin for Transmission Issues

Coming Soon

Details common transmission problems and recommended solutions for the 2003-2005 Lincoln Aviator.

Lincoln Aviator Parts and Accessories Catalog

Coming Soon

Catalog listing OEM and aftermarket parts and accessories for the 2003-2005 Lincoln Aviator.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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Technical Information
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